An interesting issue came up this morning when I was working on a VSF 8500 Omega movement. The VSF 8500 Omega movement is actually a hybrid ETA 7750 and 2824 movement, where the keyless works is the 7750 part. After cleaning all the parts in my Elma cleaner, I noticed an extra small metal pin (about 1mm in diameter and 3-4mm long) in the parts as I unpacked the mess cleaning trays. I wasn't sure where this part went since I didn't recognize it, but felt that it would become obvious during re-assembly. And sure enough it was...
As I started re-assembling the keyless works, I notice that there was something wrong when I placed the rocking lever into position. This pin was supposed to be held firmly in the hold in the mainplate:
It looks like the process at the factory for installing this pin is to put it in the hole and the upset the metal of the mainplate to peen it into place. Or at least that's my guess based on the ugly upset metal in the keyless slot:
My problem was that the hole was too big to even hold the pin in place, the pin would just drop straight through the hole. So it's not surprising that the pin came free during cleaning.
My solution was to place a tiny piece of tape on the back side of the mainplate to prevent the pin from dropping through the hole:
Then I flipped over the main plate and dropped the pin into place, and with the tape in place it didn't fall through:
Then I used a spring loaded metal punch to upset the metal of the main plate (crushing the hole in the main plate) with the pin in place. These spring loaded metal punches are usually the kind of tool you use for punching metal when you need to drill a hole in an exact location and want a dimple for the drill bit to start in. But I figured the same kind of force would be enough to upset enough of the mainplate metal to close the hole around the pin to hold it in place.
The spring loaded punch was great because it allowed me to use my other hand to hold the mainplate in the movement vise. A normal metal punch would have required two hands: one to hold the punch and another to hold the hammer; so I would have had to rig up a jig in my bench vise. The spring loaded punch made things easier.
After the punch went "bang", I was able to remove the tape on the backside of the mainplate and the pin was nicely held in place.
I asked a few watchsmiths what a less improvised solution might have been, and
@Oascom suggested that I could have used a staking set to peen the pin into place more symmetrically. And with that I know exactly what my next tool purchase is going to be