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Building a 5513 - Tutorial

Megahz1

Vintage lover
6/5/18
77
278
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Hi everyone,
I have been a long time member of this forum and I have always been reading and gathering informations throughout the years, without giving anything back unfortunately. This tutorial is made to thank all the members of the community which helped me gain some knowledge and hopefully it will help future newbies in the vintage Rolex world.
Disclaimer: I am a hobbyst watchmaker, but I do not consider myself an expert by any means. Take everything as a guideline and always try to understand what you are doing before potentially ruining your watch.
Ok so after the intro we can start with the project!

I will build a medium budget 5513 which in my opinion will result in a pretty decent watch for the money. The base I am using is the ever popular JKF 5513 Submariner, sometimes referred as "Cartel". You can get one from any TD (I got mine from Puretime a couple of years ago, but Marvellous is the go to guy for such watch imo).
Do not repeat my error and grab a 21j version since we will be swapping almost everything anyway.
I know that a Viet gen spec build is awesome and will be much closer to gen spec, but I think that with the right reshaping and care, one can get a visually satisfying result even with a JKF case. For anyone wondering, the unchangeable difference between Viet and JKF is the stem height which is different between the two since Viet cases are made for Rolex/2824 movements while JKF uses 21J/2836. What it means is that looking straight to the watch, the Viet crown will be closer to your face than JKF's; while someone is obsessed with this detail, we have to compromise.

Here is the starting point:


As you can se it is not gracious at all, but with some elbow grease and patience we can make it better. The good thing about this base is that it accepts Gen spec crystal and some other parts.

Casework

Let's disassemble the watch! You can follow tutorials on youtube which will show you how the case is constructed, in particular:


To remove the caseback you can use a Bergeon ball which can easily be found here or on similar websites:
https://www.cousinsuk.com/product/suction-grip-ball-065mm-bergeon-swiss
Once completed this step you should have something like this:



Now we can move to case work, starting from drilling the holes to fit Gen-spec springbars which can be purchased for cheap here:
https://www.cousinsuk.com/product/rolex-assorted-styles-horotec-swiss?code=S52544 Swiss made option from Horotec 2mm
https://www.cousinsuk.com/product/rolex-assorted-styles?code=R19196 10-pack generic 2mm

To do this we will need some 1.3 mm cobalt drill bits; it is very important to use good quality cobalt bits to make the process easy and painless. Do not cheap out on these as they can make the process either a breeze or hell! They can be found on Ebay for a cheap price and are easily recognized as they are goldenish color throughout the bit.
Most people are scared of this step but it is pretty straightforward if your case has pre drilled lugs and if your setup allows you to keep everything aligned. You can use hand drill/dremel (I have done this before), but I really recommend a drill press, even a cheap one. Align everything and use WD40 to keep the bit lubricated. It is useful to check alignment with a 1 mm drill bit, fix the case and then swap with the 1.3 mm bit.



Once done with the drilling it is time to remove the tube from the case. To do so I used a small square file which was pushed in the tube and turned anti-clockwise. It is helpful to heat up the area using a lighter to melt the glue used to keep the tube in place.



Now let's shave the crown guards from the inside to make them more Gen-like. To do this a small flat file was used and the crown was positioned in place to constantly check the result. Go slowly and keep checking until you are satisfied with the result. It is recommended to use a Gen as reference and avoid calipers, you should really eyeball it until you feel it is right as these are old watches and each case is different.


Here you can see the difference (left CG vs right CG).

Now it is time for the reshape of the case. Here a Dremel with sanding drum was used and I tried to shave some material from the outside of the CGs and from the sides of the lugs. Again use a gen picture as reference and try to keep the lugs uniform and flat. It is easy to remove too much material so be careful! If you are not comfortable using a Dremel, you can also opt for a steel file. I used a combination of both.



Next step is to install an Athaya 702 (period correct) crown:
http://parts.athayavintage.com/product/aftermarket-702-crown-and-tube/
To do this a retap of the case is needed (at least it was in my case but not always) and you will need a properly sized tap which can be found here:
https://www.cousinsuk.com/product/taps-for-rolex-pendant-tubes Correct size is 3 x 0.35
You can follow some tutorials on youtube:


You do not need to re-drill the hole, just use the tap and be very careful not to brake it inside of the case, use WD40 as lubricant and proceed slowly.
Once done with the tap it is a good idea to try the tube on.



As you can see the tube sticks out and the case needs to be countersunk with a 6mm 90 degrees bit. Again here i recommend using a cobalt bit which can be purchased on ebay for little money.



Keep testing the tube until it is flush with the case and you are satisfied. It should look something like this:



We can now screw on the tube using a little dab of medium strength thread-locker. Unfortunately Athaya's tube is not compatible with the original Rolex spline tool and therefore you need to use the crown to screw the tube in tightly, no big deal.

Finally we can proceed with sanding the case and polishing it accordingly. You can follow some tutorials on youtube and use a Dremel or drill press:


I used Dialux compounds, specifically Green and Gray in order to polish my case. They can be found here:

https://www.cousinsuk.com/product/dialux-rouges?code=P1389

Ah I almost forgot... Chamfers! This is an optional step, but it will make your watch look and feel more luxurious. To do this you need to use a file on top of the lugs, keeping a 45 degree angle and once you are satisfied with the width, polish it using some lapping paper (I used a drill bit and wrapped it in lapping paper to maintain a crisp angle):
https://www.cousinsuk.com/product/film-lapping-3m-261x266x

Again use a gen as reference and at hte end it should look like this:


It is now time to age the bezel insert! Firstly I removed it from the ring (it was held with some double sided tape) and I dipped it in bleach. The trick here is to expose it in the sun while in the bleach as the stock insert is very resilient. Once you are satisfied with the result, remove it from the bleach and rinse it. Here a well explained tutorial:


Once done you can glue it back on the ring using some GS hypo cement:
https://www.cousinsuk.com/product/gs-hypo-cement
It should look something like this:



Done with the case! Now let's assemble everything and put a new crystal. I used a XS303.472 by Sternkreuz which can be bought here:
https://www.cousinsuk.com/product/glasses-acrylic-tropic-without-date-lens?code=C19230

To mount it you can follow this tutorial:

https://www.youtube.com/watch?v=_0E8D1YH5WE&t=211s

At the end the case will look like this:



Inner components

Now we move to the inner works. As mentioned before I replaced everything inside the watch.
There is a lot of confusion regarding which low beat movement can be used in the JKF Submariner. The following Swiss ETA movements can be used in the build:
ETA 2846 (Daydate)
ETA 2871 (No date)
ETA 2873 (Date)
ETA 2879 (Daydate)
All of them can be found on ebay for relatively low prices, but will likely need to be serviced. If you are bothered by the ghost crown position, you can buy part "445" for the respective movement. CousinsUK and ebay are a good source for these. A little bit of research does not hurt! http://www.ranfft.de/cgi-bin/bidfun-db.cgi?10&ranfft&2&2uswk

Moving onto the dial I used an Helenarou feet first dial which can be purchased by contacting via email the following store:
https://www.helenarou.com/index.html
Alternatively you can get a pricier dial from one of the following (and many more!):
https://www.rubyswatch.com/
https://www.mochacha.org/

Same goes with hands, I initially purchased my hands from Helenarou, but I have now ordered a set from Raffles which have a curve and are more aesthetically pleasing imo:
https://rafflesdials.com/one-set-of...er-watch-fit-eta-2836-or-2824-for-mens-watch/

I will not cover the part on how to assemble the watch as I think there are plenty of detailed tutorials online for servicing, dial and hands installation and stem removal/cutting.
Here is the final result! After some hours of fiddling you should have a decent 5513 in your hands ready to be worn. You can always decide to age the case and dial if you like, but here I am going for a more clean look.



Bracelet

In order to fit the original bracelet you will need to enlarge the endlinks with a round file until a gen-spec springbar can fit through. I personally used a Raffles bracelet which can be bought here:
https://rafflesdials.com/20mm-solid...ogo-for-rolex-5512-5513-1680-16750-1655-1665/
You might have to sand the endlinks to properly fit the bracelet to your case, here is the result:



This is the end of the tutorial! I hope it was useful, especially for people starting in the modding journey. All the information here come from lots and lots of research and I thought it would be useful to agglomerate everything in one source as it might be confusing sometimes. I want to mention again that everything here was my first mod and is by no means perfect, but I think is a good start. Finally I recommend always to do your own research as what works for me might not work for you and viceversa.
Feel free to ask if you need additional info as I am sure that either me or the knowledgeable members in the section can answer.
Good luck with your build!
 

samsoniteman

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Thanks for posting this!! Ive been trying to consolidate existing threads for my own reference but this has mostly all in one place. Thanks @Megahz1 !! And as your first post too??? 🤌🤌🤌
 

R2L

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Thank you for a great tutorial. Just wondering if the quality of the Raffles bracelet is better than the original JKF, or if there is another reason why you chose to use it?

Thnx
 

Megahz1

Vintage lover
6/5/18
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Thanks to everyone for the kind words!
@R2L I used raffles bracelet since the top mid link of the jkf one has a weird line mark on it. Although it is not correct since it has solid midlinks, the raffles bracelet fixes the ugly final midlink. I might mod the JKF’s bracelet in the future to fix the issue (maybe I will post another tutorial😉). Btw I kept the original clasp.
 
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WatchN3RD

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That's an excellent write up! I want more information on your perfect chamfer technique.

And did you use GS hypo or UV glue on the crystal?

I've had great results with UV glue, and switching from bleach to drain cleaner also changed the bezel fading colors. Just putting it out there in case someone reads this amazing tutorial in a few years and doesn't get the same results. Thank you for such a great contribution!!
 

Megahz1

Vintage lover
6/5/18
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@WatchN3RD there is not really a secret to make chamfers. The trick is to practice a lot and keep a constant angle with the file. I clamped down the case and filed freehand, then I went through progressively finer lapping paper. The ideal way to do chamfers is using a lapping machine which costs a lot of money. Originally the chamfers were done freehand by Rolex so each case differs slightly.

Regarding the crystal I did not use any type of glue as it was a perfect fit. I have not tested water resistance but I am pretty sure it would pass with good results!
 

Karbon74

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@WatchN3RD there is not really a secret to make chamfers. The trick is to practice a lot and keep a constant angle with the file. I clamped down the case and filed freehand, then I went through progressively finer lapping paper. The ideal way to do chamfers is using a lapping machine which costs a lot of money. Originally the chamfers were done freehand by Rolex so each case differs slightly.

Regarding the crystal I did not use any type of glue as it was a perfect fit. I have not tested water resistance but I am pretty sure it would pass with good results!
This is also what I like with vintage. The originals have often been refurbished that you have much more leeway with reps and mod work. Even with dials and hands, the added patina/ageing blurs out most imperfections in the copy
 
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Iceballer

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Holy sh... Thank you so much for this! I'm getting my 5513 and my Helenarou dial in a week or so and was already collecting all the threads. But I just need this only. I have all the tools, except for the drill press. But pretty sure I can find someone with that!
 

Iceballer

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If you can/want to, how much did you take off when reshaping the case? In other words, what are the measurements of the lugs/case you have worked towards? Thanks!
 

Megahz1

Vintage lover
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Thanks again to everyone for the support!
@Iceballer regarding the drill press, you can use a dremel/hand drill just be careful not to brake the bit in the case. Go slowly and try to stay as perpendicular as possible; you my want to use a slightly smaller drill bit in order to account for the non perfect alignment.
Unfortunately there is not a specific amount of material that needs to be removed, I just looked at some references from the book "Submariner history" by Mondani and tried to keep everything balanced. Fortunately as @Karbon74 mentioned there is a lot of margin for errors since the watch is pretty old and no 2 cases are exactly the same.
 
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Iceballer

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Thanks for the tip! Luckily I found someone with a drill press, so that will be much easier. :D I just found the Submariner book, will use that as my bible. Once I get all the tools I'll start documenting it here also.