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PVD Coating - What could possibly go wrong?

avitt

Active Member
23/4/06
207
1
0
I've been providing DLC service on a word-of-mouth basis for some time now. Most of the time, everything works out perfectly - but every once in a while, there's a snag...

Yesterday, I received a shipment of two cases, and several small parts. All of the part looked good at first glance, but when inspecting more closely, I noticed a small imperfection around the bezel of one of the cases. Thinking that it could be some oil or something, I wiped the area down with alcohol on a cotton swab. When I did this, the DLC coating actually lifted in the area:

img4983h.jpg

img4982.jpg

img4986x.jpg


I immediately suspect what happened...

Normally, I remove the bezels from all watches, and coat them separately. With this case, the owner had attempted to remove the bezel, and it wouldn't budge. When I received it, I also tried, without any luck. We determined that the bezel was probably press-fit metal. Not wanting to damage the case, we decided to leave it in place for coating.

Looking at the coating defects, I am certain that there was a gasket left in place inadvertently. PVD coating is done at a very high temperature. (DLC is applied at slightly lower temperature than most other coating, but the parts are still heated to around 350-400°F.) At these high temperatures, any rubber or plastic parts may melt, or give off gases. This "outgassing" can ruin the PVD coating. It is absolutely essential that all plastic or rubber parts (gaskets, O-rings, glue, etc.) are removed prior to PVD coating.

So I tried once again to remove the bezel. This time, I was able to pop it off...And guess what...

There it is, the little O-ring. It wasn't even completely destroyed, but it gave off enough gas to ruin the coating:

img4995n.jpg


So, now that I know what caused the problem, it's time to strip and recoat!

You live and you learn...
 

avitt

Active Member
23/4/06
207
1
0
LegendOfSpeed said:
Yikes! Make sure to take mine apart then!

LOL...No sweat, LOS. Genuine cases come apart much more easily. Yours will come back looking like the rest of the order:

img5003y.jpg
 

LegendofSpeed

Respected Member
4/5/06
5,722
4
38
I am dropping off my genuine 000J with avitt tonight.... stay tuned for some exciting results...
 

avitt

Active Member
23/4/06
207
1
0
The patient is on the road to recovery...

The defective DLC has been stripped, and the case is ready for a new coat...

img5038g.jpg


...This time, perfection is guaranteed! :wink:
 

avitt

Active Member
23/4/06
207
1
0
guanaco said:
Looking good! How do you strip the DLC btw?

Thanks! I use special blasting media, which removes the coating, while making making little change to the stainless steel underneath. This allows the case edges to remain sharp.
 

guanaco

Mythical Poster
Advisor
16/7/07
6,655
13
38
Sidi Power Plant
avitt said:
guanaco said:
Looking good! How do you strip the DLC btw?

Thanks! I use special blasting media, which removes the coating, while making making little change to the stainless steel underneath. This allows the case edges to remain sharp.

Interesting, thanks! I've always wondered that.
 

avitt

Active Member
23/4/06
207
1
0
OK...The problem is solved! :D

Bad coating has been stripped, and a new, perfect coating applied:

img5085d.jpg


...like it never happened ;)
 

alwayslate

Active Member
7/5/08
471
2
18
OMG! This is awesome! Now I've got to get me a proper PAM that deserves this treatment!
 

LegendofSpeed

Respected Member
4/5/06
5,722
4
38
avitt just handed me back my genuine Panerai 000J that received the same treatment... it came out beautifully... I am very, very happy with it...
 

rotten03

Getting To Know The Place
1/12/08
50
0
6
How big and expensive is a pvd coating unit. I've never seen them for sale like powder coat or anodizing gear. I figure there must be a reason for that.
 

alwayslate

Active Member
7/5/08
471
2
18
Wow! BUY IT NOT for US$45,000. Thats a good deal. It should fit in my garage. I'll take one please.