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My experience with Vintage lug bars and PAM cases

Five of Clubs

Renowned Member
18/2/10
866
2
0
I recently ordered some parts from Necky Zips and when I received the package, he had included a free set of his compression lug bars (Thanks Necky!). I immediately decided that I wanted to use them on my current Silix 6154 build, so I started searching the forums for how to install these things. Unfortunately, there wasn't much out information out there. I have figured some stuff out since then and I just wanted to share...

The picture below shows one of Necky's lug bars and tubes. It is basically a solid rod measuring 1.57mm (1/16 inch) inside a thick strap tube. The tube has been staked (or dimpled) to produce resistance for the lug bar/rod so it doesn't slide around. I found a 1/16 drill bit and taped up my Silix case (perhaps too much :)). I found some brass rods that I had in the house that were also 1/16 (1.57mm).

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The Silix case was super easy to drill out. The lugs tooks only about 5-10 seconds of drilling each and I was through. I also tried to ream them a little with the bit so I didn't have a great deal of resistance when installing the lug bars. This was so easy that I thought I would go ahead and drill out the Jackson cases I had as well. It turns out that those cases are MUCH more difficult to drill out. Even at a low speed I immediately broke my 1/16 bit, so I bought two more cheap ones locally. I broke those as well on the first Jackson case, so I then bought three of the most expensive titantium coated super duper best ones that I could find at a hardware store. They worked but it was still very slow going.

Once I had the first Jackson case drilled out, I decided to try and make my own lug bars out of the brass tube that I had on hand (since I only had one set from Necky). I cut them a little long and rounded off the ends, and staked a set of 26mm strap tubes that I had from Panatime. Here are those:

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After trying them in my case, I quickly realized that brass didn't look as awesome as I imagined. I went back to the hobby shop (Hobbytown USA) where I purchased the brass rods and found some 1/16 inch steel rods and a brass tube that would work nicely as a strap tube. Below is a picture of each and the prices for 1 yard of brass tube and 3 yards of steel rod.

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I cut a piece of each to the length I wanted. I again rounded off the extra bit of rod the would protrude from the case (not going for a gen look!) and smoothed the edge of my new brass strap tube.

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I then staked the tube with a punch so the lug bar won't slide around when it's on the wrist:

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Here is how they looked installed:

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A 1/16 inch (1.57mm) bar doesn't quite fill the larger hole on the crown side, but I still like them better than screws:

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Anyway, I hope this helps another member install these bars. Additionally, if you have a good hobby store nearby you can make your own lug bars and tubes very inexpensively. :)
 

frigpig

Ghost of Sales Mod Past
Advisor
16/8/09
7,845
77
48
Thanks for the writeup! I love tutos.

I'm still a little confused how you got the strap on. :(
 

Five of Clubs

Renowned Member
18/2/10
866
2
0
That's actually a great question. I wouldn't have known either until I started playing around with these things.

You place the tube inside the strap and then position the strap between the lugs. From the outside of one of the lugs, you insert the bar and tap it into position. Resistance holds it in place.
 

irate03

Known Member
12/3/12
115
0
0
i'm trying this right now but my silix case is proving a bitch to drill, I've gone through three drill bits so far and all I seem to be doing is polishing the inside of the hole which has only widened halfway through !!!
 

Five of Clubs

Renowned Member
18/2/10
866
2
0
Yep, it's definitely slow going. I couldn't do any good with bits designed for wood. However, the titanium coated bits will work if you give it enough time (and I still haven't broken one). Good luck!