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My Pam 111 Build (Case Mods + Movement Mods), [Pic Heavy]

hughesj

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About 2 months ago, i ordered a Noob V3 111 from toro with the incabloc already installed. Since then I've been doing a few mods here and there to make it look better. Those mods include:

-Sourcing a Noob Pam 390 CG (Better than Noob V3). I champfered the edge of the cg body and the lever (as per gen), flattened and polished the pin and recessed it, and rebrushed the body and lever with 600 grit
-Sourced a Gen crown, adjusted and loctited the crown tube to provide a better snap when closing the cg lever
-Sourced Gen ratchet and crown wheels for the movement. These make the winding feel a lot more like a swiss 6497.
-Brushed the pallet bridge on the movement

I bought the gen gear train for the movement from ofrei, but i'm having a hard time getting the center wheel in to the movement. This is where I need an expert's advice. The diameter of the pinion on the asian center wheel is .99mm while the swiss is 1.01mm. Is there a way to bore out the jewel by .02mm? or can i replace the jewel in the base plate with a swiss one?

I also have a H-fac swan neck with the longer screw that i plan to use. The surface of these swan necks are brushed, so i decided to try to polish it with diamond paste. That resulted in a brass swan neck, but hey, it shined like a mofo. So now i need to find someone who can platinum/rhodium plate it.

Going forward, parts that I'm looking for are:

-A new base plate for the movement with better perlage. The perlage on mine is kind of dull
-New bridge plates that are scratch free. Looks like toro's watchsmith left a few very light scratches on the plates while swapping the incabloc. They are very hard to get a picture of, but they are noticable.
-A new dial. Mine has a QC issue on the 6. The left side of it doesn't have enough lume and you can see part of the white back plate.

If you have any of the above, please let me know

Here are the pics of it so far:

This was a wrist shot before the mods. It did, however, have the 390 cg. This was also before the gen crown was put on. I had sourced a crown from a 390 as well, which has a better thin crown wall like the gen, but it was too wobbly when winding and when closing the lever.



The unmodded (except for the preinstalled Y incabloc) movement:



The movement after applying the gen ratchet and crown gears. These make a world of difference guys. So if you can source these, do not hesitate!



Here it is aside an unmodded 111 movement:




My attempt and polishing the swan neck. Jerryrigged "Black Polishing" with .25 micron diamond paste



...And the result:



Heres a comparison between the Noob V3 lll CG and the Noob 390 CG (V3 on the left, 390 on the right):



As you can see, the lever support area isn't as angled as on the V3, which is more like the gen.



Champfered the edge and polished it slightly. Looks way better now:



I first flattened and polished the pin using a technique i learned from a thread Projectologist made on RG where he used a pin vice and sandpaper to flatten and polish it, but i wasn't pleased with the result. Even though the pin was completely flush with the mouth of the pin vice, the edges of the pin still seemed to be rounded after polishing. So, I grabbed a small piece of bulsa wood and i drilled a hole just big enough for the pin to fit snuggly inside of it (if you try this, make sure the hole is 100% perfectly verticle or else the pin will have a slanted surface when finished). I put a small piece of rodico on the back to keep the pin from sliding around inside the hole. I the then used 600 grit to flatted the pin. The purpose of the bulsa wood is to keep the pin perfectly verticle and to prevent the edges from rounding while polishing. Once it was perfecly flat from sanding, I put the jig (wood, rodico, and pin) into a vice grip and polished it on a wheel. If you try this, make sure the pin stays perfectly flush with the piece of wood. If it protrudes, the edges will round. if it is recessed, then it won't polish all the way. Once I was finished, I used a wood chopstick with a domed end to press the pin back into the cg. The wood chopstick prevented the freshly polished pin from getting scratched under pressure and the domed end allowed it to be easily recessed into the cg body.
Here are some pics of the setup:




...And the result:




Sunlight Shot with Gen Crown:



Speaking of crown, here's a comparison between 3 crowns; a V3 111 crown, a Noob 390 crown, and a gen crown (in that order). Both of the rep crowns were polished on a wheel so this picture is only meant to compare the wall thickness of the 3.



Here is just the Noob 390 crown an the gen (the gen is the one with the longer tube). Notice how even though the 390 crown was polished to as bright as it will go without rounding the teeth, the gen still shines brighter.






Back to the movement. I tested the brushing of the pallet bridge on 600 grit sandpaper, but unfortunatley the surface of the asian pallet bridge isn't 100% flat. So this left it with uneven brushing and brass showing through in a few spots:



Good thing that was a test. I took final one and put it on a junk 6498 base plate to hold it in place and brushed it with a scouring pad. Much better:





Assembled:



Here is a pic of the current stage of the movement with gen gear train. Notice how the center wheel won't go down all the way (as mentioned earlier).



I recently (more like a few hours ago) purchased a swiss 6498-1 to see if i can swap the center wheel jewel to make the gen center wheel fit. We'll see how it goes. I already successfully swapped some of the jewels on my test movement with ones from a junk eta 6431 movement i had lying around.



One thing that i have noticed about the asian movements, and I'm sure many others have seen this too, is that the jewels are too pale. they a a more magenta color while the swiss ones are a deeper red. You can even see this in the picture above (the center jewel is asian and the other is swiss). Once i get the swiss 6498 and some better bridge plates that aren't scratched, i plan to swap the jewels so that mine are that deeper red color

I will update this thread as i progress further in this build.

Thanks for reading.
 

chris3007

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Some nice mods you have there. Congrats.



Sent from my iPhone 6
 

Dochere2

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Very nice James. The correct way of dealing with the center wheel issue is to order the jewel but you may be able to use a broach to enlarge the hole. The Chinese composite they use for their stones feels different than their Swiss counter parts when tooling. I have gone about this both ways with success.

For your swan neck, just nickel plate it yourself. It is super easy to do, follow this instructable: http://www.instructables.com/id/High-Quality-and-safe-Nickel-Plating/
Use no more than 3v to actually plate in order to obtain a nice, even finish.

Also, the use of Inco S rounds makes the plating process easier as well, here are some good cheap ones: http://www.ebay.com/itm/131277616989?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Note that when using the gen swiss gear train, depending on where you got the parts and if they were 6497-1 or 6497-2 parts, the alignment when you get to the escape wheel might be off due to the size of the gear attached to the wheel. You may need that part as well. This is a high beat/low beat issue... I have hit this snag in the past. When you go to put the bridge on over the escape wheel is where you'll see the issue if you have it, the alignment will be crooked and, if forced, you'll snap the pinion.

As far as the movement scratches, I go through these things like water and unfortunately 9 out of 10 have some deformity. I'd either refinish, which is not easy to get the final look right and takes the proper tooling, or source a movement from a TD with an emphasis on "quality".

Genius on the pin flattening BTW!
 

Dochere2

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I forgot to mention, if the only issue with the dial is the lack of lume at the 6, why not just relume it? Reluming the base plate is easy and separating the two requires just a little bit of heat...

As to the pale jewels, short of swapping them out, I use just a tiny little bit of lightly tinted shellac to apply a very thin layer over the top of the jewel, which gives them a darker, more gen like appearance.
 

hughesj

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Very nice James. The correct way of dealing with the center wheel issue is to order the jewel but you may be able to use a broach to enlarge the hole. The Chinese composite they use for their stones feels different than their Swiss counter parts when tooling. I have gone about this both ways with success.

For your swan neck, just nickel plate it your self. It is super easy to do, follow this instructable: http://www.instructables.com/id/High-Quality-and-safe-Nickel-Plating/
Use no more than 3v to actually plate in order to obtain a nice, even finish.

Also, the use of Inco S rounds makes the plating process easier as well, here are some good cheap ones: http://www.ebay.com/itm/131277616989?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Note that when using the gen swiss gear train, depending on where you got the parts and if they were 6497-1 or 6497-2 parts, the alignment when you get to the escape wheel might be off due to the size of the gear attached to the wheel. You may need that part as well. This is a high beat/low beat issue... I have hit this snag in the past. When you go to put the bridge on over the escape wheel is where you'll see the issue if you have it, the alignment will be crooked and, if force, you'll snap the pinion.

As far as the movement scratches, I go through these things like water and unfortunately 9 out of 10 have some deformity. I'd either refinish, which is not easy to get the final look right and takes the proper tooling, or source a movement from a TD with an emphasis on "quality".

Genius on the pin flattening BTW!

The gen gears I got were for a 6497-2 so they should be a straight swap. I can try the nickel plating, but what that guy said in his tutorial is what I'm worried about. He said nickel can magnetize and that's a big no-no on movements, especially this close to the balance wheel.

I'll email toro about the movement later.

Thanks for the compliments too.
 

Dochere2

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I can try the nickel plating, but what that guy said in his tutorial is what I'm worried about. He said nickel can magnetize and that's a big no-no on movements, especially this close to the balance wheel.

I wouldn't worry too much about that. The micrometric screw as well as several other parts in there can magnetize as well. If you're worried, just demagnetize the movement when done and you're set. By habit I always demagnetize movements when I am done working on them, including movements that I have plated parts on, with no ill effect yet.

You could also do a two part, bronze then palladium; similar to what they do with jewelry. You can plate bronze directly over brass and palladium over bronze. Or a three part plating with copper, then flash with copper cyanide, then palladium. Both of these take more work and you more than likely will want to buy a premade bath solution which is costly.
 

Pamtastic

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Very cool and a fun read, nice work!
just out of curiosity, how much money do you think you've got in this now with all the gen/Swiss parts and the watch with incabloc mod itself?
 

hughesj

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Seems like too much of a process. If I needed something more than just the swan neck plated then I think it would be worth learning. For right now, I think I will just find someone who can do it.

I wouldn't worry too much about that. The micrometric screw as well as several other parts in there can magnetize as well. If you're worried, just demagnetize the movement when done and you're set. By habit I always demagnetize movements when I am done working on them, including movements that I have plated parts on, with no ill effect yet.

You could also do a two part, bronze then palladium; similar to what they do with jewelry. You can plate bronze directly over brass and palladium over bronze. Or a three part plating with copper, then flash with copper cyanide, then palladium. Both of these take more work and you more than likely will want to buy a premade bath solution which is costly.
 

hughesj

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Let's see,

-111 w/ y-inca: $378
-390 CG: $45
-Gen Crown: $110
-Gen Ratchet/Crown Gears: $25
-Gen Gear Train: Roughly $75

The swiss movement I just bought adds another $100, so with shipping that I haven't factored in, probably around $750 so far. I'm still deciding if I should get the gen balance wheel and blue screws from ofrei (the balance wheel is a different tone of gold and the screws are a different tone of blue) but that will add about another $150. A nice strap from Simona will be just under $200.

Very cool and a fun read, nice work!
just out of curiosity, how much money do you think you've got in this now with all the gen/Swiss parts and the watch with incabloc mod itself?
 

Bozz

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Mate my compliments for your project. Regarding the gen ratchet and crown gears (top version), yes is a very good improvement.
Spare parts not so easy to find. I had a 111 with this improvement, very noticeable.
Regarding the gen golden gears train make attention. Low beat and high beat are different, the number of theeths varies.
The swan neck: I tried to insert the H-fac long screw in the Noob swan neck and I could screw in it. In my experience the SN holes of both factories are compatible.
Before search a new bridge set, I would try to rhodium plating current bridges at a jeweler. Maybe the light scratches will be filled.
The CG pin: my compliment for your solution, but the top of the pin is not sharp, it's slightly softened.

here two of my first modded CGs (a 005 and a 390), sharpen top edge:

005b_zps81370a14.jpg


623_zps6bc3c7c5.jpg


And here two of my last builds (both are 390), slightly softened top edge. The first one is slightly recessed, the second is flushed (bought here from our great member karesz):

DSC00021_zps7ce46009.jpg


00189_zps5bc2f7df.jpg


To enhance your build, I suggest to polish again the caseset. The difference wil be high. Here one of my builds "working progress"

00180_zps498e91a8.jpg


00185_zps0ecd8f73.jpg
 

hughesj

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Thanks Bozz!

Regarding the swan neck, I know that the screw will fit in the noob one, I would just like to use the h-fac one because the shape is better.

Regarding the cg pin, I did not notice that. Thanks for that. I've only held 2 gen luminors in hand, an 005 but some low end watch maker brushed the pin in a refurb, and a 510. I knew that the 510 case is different, but I assumed the cg is the same. I notice the edges were razor sharp (like the picture of the 560 below), but now i see rounded edges as I find hi res images. Maybe my technique would be best for cannon pinions.

Pam560_Cat_Front_E-copia.jpg


Here is the best pic i could find of a 111

PAM111_2c.jpg~original


I'll give the repolish a try. I've been meaning to anyway because the bezel by the crown has marks from winding. One repolish method i have used in the past that works well is rubbing a soft buffing wheel with Cape Cod so that the oils on the Cape Cod cloth soak into the wheel. It polishes the case to a mirror shine and it doesn't round the edges. The cape cod rags themselves are too adrasive and the speed of the wheel helps.

Also, about the rhodium plating the bridge plates, will that ruin the cdg?

Mate my compliments for your project. Regarding the gen ratchet and crown gears (top version), yes is a very good improvement.
Spare parts not so easy to find. I had a 111 with this improvement, very noticeable.
Regarding the gen golden gears train make attention. Low beat and high beat are different, the number of theeths varies.
The swan neck: I tried to insert the H-fac long screw in the Noob swan neck and I could screw in it. In my experience the SN holes of both factories are compatible.
Before search a new bridge set, I would try to rhodium plating current bridges at a jeweler. Maybe the light scratches will be filled.
The CG pin: my compliment for your solution, but the top of the pin is not sharp, it's slightly softened.

here two of my first modded CGs (a 005 and a 390), sharpen top edge:

005b_zps81370a14.jpg


623_zps6bc3c7c5.jpg


And here two of my last builds (both are 390), slightly softened top edge. The first one is slightly recessed, the second is flushed (bought here from our great member karesz):

DSC00021_zps7ce46009.jpg


00189_zps5bc2f7df.jpg


To enhance your build, I suggest to polish again the caseset. The difference wil be high. Here one of my builds "working progress"

00180_zps498e91a8.jpg


00185_zps0ecd8f73.jpg
 

Bozz

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Thanks Bozz!

Regarding the swan neck, I know that the screw will fit in the noob one, I would just like to use the h-fac one because the shape is better.

Yes, I know, but you cant because the distance between the two screws (to fix the SN to the bridge) is different.

Regarding the cg pin, I did not notice that. Thanks for that. I've only held 2 gen luminors in hand, an 005 but some low end watch maker brushed the pin in a refurb, and a 510. I knew that the 510 case is different, but I assumed the cg is the same. I notice the edges were razor sharp (like the picture of the 560 below), but now i see rounded edges as I find hi res images. Maybe my technique would be best for cannon pinions.

The cg of new 8 days is a bit different. The height is a bit lower (although the case is slightly lower) and the cg pin is flushed and sharpen, whereas the old cg pin is slightly softened. Sometimes sunken, sometimes flushed, it's not a fixed rule.
If you start a search on Paneristi, chrono24 and ebay, you'll find a lot of good examples. ;)

Regarding the polish work, I'll do it all by hand to dont risk to alter the shape. It's a hard work, but worth it.

Also, about the rhodium plating the bridge plates, will that ruin the cdg?

I dont think mate. Maybe ask the jeweller before to do it.
 

hughesj

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Yes, I know, but you cant because the distance between the two screw (to fix the SN to the bridge) is different.

oh, I thought you meant the long screw. I saw that the spacing was different in ale's guide, so I decided to test it. It screwed on to the noob bridge, it was kind of a tight fit, but it worked. The spacing might be different, but it's so minute that it can still work.
 

Bozz

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Yes, the long screw regulator fits, but I was not able to screw the old HF "low-beat" swan neck to the Noob bridge.
 

hughesj

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Yes, the long screw regulator fits, but I was not able to screw the old HF "low-beat" swan neck to the Noob bridge.

I'll see if I can get a picture of it when I get home.
 

Dochere2

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I have to tell you bud, I am really digging this thread. Thanks to you I just spent some time brushing a few pallet bridges I had laying around. I am really enjoying the look. I used a few different methods, including various grits of sandpaper, an Omega titanium finishing pad, a scotch brite pad and 2 different Bergeon finishing blocks. I found using a Bergeon 5444 medium finishing block to give a nice, eye noticeable look very quickly. I think the sponginess of the block helped speed the process and helped keep from taking off too much material. For anyone trying this, the plating is thin, tread lightly and cautiously.

I think buffing out case sets is a no-brainer. The end result far out weighs the time and labor. I 3 step at a minimum with Dialux gray, followed by Dialux white or tripoli, and then either Dialux blue or .25 micron diamond paste or both. I will sometimes use a Dialux vornex (orange) to work heavy marks. If you really want to go crazy, wet sanding with micro mesh to work some of the manufacturing defects first can go a long way but polishing on its own is still well worth the effort.

On that swan neck, you lucked out! The holes don't always match up... I do like the H-Fac shape a little more than the noob. However, I have noticed on a lot of H-fac swan necks that the screw hole closest to the end of the piece tends to be closer to the end than the noob. This isn't an issue unless you mod the end of the SN to get the proper radius. Once the material is removed on the noob, it seems to me to look more like the gen in overall appearance. The h-fac definitely looks like the hole is to close to the end when the material is removed. I know it is spitting hairs but something that has caught my attention. Keep in mind though that not all the H-fac's are this way and some are spaced more like the noob, more distance from the end.

One last thought on the SN, I almost always remove a small amount of material off the top edge of the SN, the side that the head of the MM screw is on. I do this because, on the gen, it comes to a more definitive point. taking a small amount of material off that side helps to have the SN screw holes look more centered and helps the added curve to come to a sharper point on that side...

As to your CG pin, leave it. It looks great! Bozz is right on the softened edge on the 111 but I have held various gen 111's and given that I mod the reps, I pay pretty close attention to details. I have to say that I have seen variations that I otherwise thought wouldn't be present. In Macro shots and under the loop we tend to make a big deal out of these slight nuances. With the naked eye however, I really think a perfectly flat pin is the way to go; It just has more of that perfectly finished look, if you know what I mean.
 

ALE7575

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Thanks, hughesj, Dochere and Bozz for your kind contribution on this thread
You are making a true lesson about this matter
Rep points to all three

Congrats and keep the good job

ALE
 

chris3007

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Amazing thread and so much too learn for me. Thank you very much guys.


Sent from my iPad Air 2
 

Dochere2

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Thanks, hughesj, Dochere and Bozz...

Absolutely ALE and I have to thank you and your team for not only the great reference materials you have compiled for us but for also being a source of inspiration for my projects.

Threads like this are the true backbone of the site. They can certainly help the true enthusiast and are a great for reference in general. I really appreciate the efforts of hughesj, bozz and other contributing members to threads such as this, thanks guys. I know there is more where this came from so lets keep'em coming!
 

hughesj

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Thanks, hughesj, Dochere and Bozz for your kind contribution on this thread
You are making a true lesson about this matter
Rep points to all three

Congrats and keep the good job

ALE
Thanks Ale!

Btw Dochere, I already redid the pin before your post.

How does it look bozz?

("Macro shots" taken by putting a drop of water on my cell phone camera)

f4921c1d347d165443a7f88cbe3b27c3.jpg


eddf2158163d0883243db0abf3e6df9b.jpg