Thanks for the info guys!
I solved the problem last night with my T48. I was able to install the new crown without sanding the CG feet, maintain a "snap" when closed, and get the crown to sit close to the case (it's not 100% close as I like, but we're talking about .02-.04 mm here).
The stem couldn't be too long since it would put a lot pressure on the stem and movement. I added a second rubber O-ring in the crown to make the crown sit tighter when the CG lever is lowered. The added benefit to this is now I'll regain some of my lost water-resistance.