This is a part of a very long project, my fault as I decided to thread fit a gen crown tube and am still trying to find a tap. In the mean time, I figured I have time to fool with other parts.
After some amount of 'I wonder if this will work' I decided to bite the bullet and get the bezel mod show on the road.
I approached it deciding that machining and grinding the rep bezel was going to be a smarter way than touching the gen part.
So while I have a lathe, you don't need one. So I machined off all but the part you see on the right, the final metal reduction was done with a bench grinder and fractional sanding of the gen bezel with emery cloth. All the time checking it for fit in the gen bezel.
I knew I needed to keep the machined spring groove from the rep so the bezel could be retained on the case. And that there would be just enough metal to allow this when machining the rep bezel from outside in. Just had to make sure I got the sizing correct to allow the rep 'ring' to be a tight interference fit.
In the end, the rep ring needed to protrude slightly over the gen teeth to allow the bezel to rotate. YMMV.
I will add the hole drilling for the click spring once I have a 1mm drill bit.
Now for the pics of the bezel. In the first ones, gen bezel on left and what's left of the rep bezel on right.
After some amount of 'I wonder if this will work' I decided to bite the bullet and get the bezel mod show on the road.
I approached it deciding that machining and grinding the rep bezel was going to be a smarter way than touching the gen part.
So while I have a lathe, you don't need one. So I machined off all but the part you see on the right, the final metal reduction was done with a bench grinder and fractional sanding of the gen bezel with emery cloth. All the time checking it for fit in the gen bezel.
I knew I needed to keep the machined spring groove from the rep so the bezel could be retained on the case. And that there would be just enough metal to allow this when machining the rep bezel from outside in. Just had to make sure I got the sizing correct to allow the rep 'ring' to be a tight interference fit.
In the end, the rep ring needed to protrude slightly over the gen teeth to allow the bezel to rotate. YMMV.
I will add the hole drilling for the click spring once I have a 1mm drill bit.
Now for the pics of the bezel. In the first ones, gen bezel on left and what's left of the rep bezel on right.